Have you ever realized that over time, the performance of an engine will decrease? This condition is usually followed by a decrease in quality and loss of material. Yes, of course, the decline in engine condition and performance will occur over time. Especially if you do not do routine maintenance, the condition will certainly decrease more quickly. Therefore, you try to learn about condition monitoring services.
What is Condition Monitoring Services?
Condition monitoring service is a process of monitoring machine condition, both periodically and continuously. Monitoring is carried out using benchmarks of physical parameters that have been determined with the aim of ensuring that the condition of the engine along with the important parts in it are in good condition. If the conditions are good, that means the machine is ready to be used for production.
But, what if after condition monitoring there is a problem found on the machine that makes the performance decreases? That means you have to make repairs immediately to prevent the problem from getting worse. The sooner you notice the damage, the fewer repair costs will have to be spent. That is why condition monitoring is usually done regularly because it ensures the condition of the machine from time to time.
Benefits of Conducting Monitoring
Of course, there are many other things that you can get when implementing condition monitoring on a regular basis. These include:
1. Reduce time for maintenance.
2. Reducing wasted production process time.
3. Eliminating excessive and unnecessary stock of spare parts.
4. Pressing the risk of damage to the machine suddenly or suddenly, because you have been monitoring it regularly.
5. Make savings in the purchase and use of engine spare parts.
6. Reducing the risk of secondary damage to the engine.
Condition Monitoring Services Method
Condition monitoring services not only prioritize the operation capability of a machine but are also oriented to the durability of a machine test. In this way, continuous maintenance can maintain and maintain the machine to operate normally, prevent breakdowns, and achieve the expected lifetime so as to minimize repair costs. Two condition monitoring methods that are often used are:
1. Periodic Monitoring
Periodic monitoring is periodic monitoring that is used to monitor and protect machines that are not vital in a production process. Examples are pump engines, blowers, fans, and others.
The way to do the periodic monitoring method is a machine attached to a sensor that will show the vibration data. These vibrational data will then be stored and brought to the data analysis site for processing on the computer. Monitoring will only be carried out in intensive conditions, such as when the machine is working in a dangerous environment.
2. Continuous Monitoring
Continuous monitoring is continuous monitoring which is usually applied to monitor and protect vital machines in a production process. Examples such as generator engines, turbines, compressors, and others.
In its application, the machine will be permanently fitted with vibration sensors to monitor its condition continuously. Then, the power from the sensor is sent to the computer for analysis. If when the analysis is found failure, then there are two stages of alarm. First, the warning alarm and second, the alarm that indicates the engine is in a dangerous state. If a second alarm appears, the system will automatically stop the engine.
It's important to conduct conditioning monitoring services for the machines that you use in the production process. Whether it's periodic or continuous monitoring, both are equally useful for making sure the machine is functioning properly. If you have not implemented this process, then start now by using On-line Monitoring and Analysis Systems from Hyprowira!
